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Raptor 4x4 Reference: RAP-RP2738K

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Differential Spider & Side Gear Kit 26-Spline Suzuki Samurai, Raptor 4x4

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The inside of a Suzuki Samurai differential, cut for 26-spline axle shafts: Raptor 4x4 spider gears and side gears. Without new side gears the thicker spline will not enter the diff, so this is a mandatory part of any conversion from the factory 22-spline setup. The manufacturer intends it for the rear axle, with the front also convertible.

Differential Spider and Side Gear Kit, 26-Spline, Suzuki Samurai (Raptor 4x4)

The Samurai leaves the factory with 22-spline axle shafts, sized for skinny tyres and standard torque. Fit taller rubber, add a locker and a little determination on the trail, and sooner or later a spline snaps somewhere far from the trailer. Moving up to the thicker 26-spline shaft is the usual way out — but the shaft on its own gets you nowhere.

A 26-spline shaft only slides home if the differential side gears carry the same spline count. This Raptor 4x4 kit replaces the inside of the diff: spider gears plus side gears cut for 26 splines. Together with matching axle shafts it makes the conversion physically possible.

Fits
Suzuki Samurai
Spline
26-spline
Contents
spider + side gears
Weight
0.968 kg

Key benefits

  • Makes 26-spline shafts fit — without new side gears the thicker spline simply will not enter the differential.
  • Spider and side gears under one part number — no piecing a differential together from separate suppliers.
  • Intended for the rear diff, usable at the front — the manufacturer states the kit is for the rear differential and also suits converting the front one to 26 splines.
  • Final drive ratio untouched — you are changing what sits inside the carrier, not the crown wheel and pinion, so the axle ratio stays exactly as it was.

What is in the kit

  • Differential spider (pinion) gears
  • Side gears in 26-spline form

Technical data

  • Part number: RAP-RP2738K (manufacturer code RP2738K)
  • Manufacturer: Raptor 4x4 (Saglietti S.r.l.)
  • Application: Suzuki Samurai
  • Side gear spline: 26
  • Intended for the rear differential; also suitable for converting the front differential to 26 splines
  • Weight: 0.968 kg

Who it is for

For Samurai owners running 31-inch tyres and up, driving with a locker fitted, or simply tired of counting how many more trips a standard shaft has left. This is part of an axle rebuild rather than a standalone repair — you buy it when a set of 26-spline shafts is already on the list.

Fitment notes

Installing it means stripping the differential, so the axle comes out or at least the third member does. Remember you also need axle shafts with a 26-spline end; on the original 22-spline shafts this kit does nothing. If pulling differentials apart is not your idea of a weekend, our off-road workshop handles this kind of rebuild regularly.

Why it is worth it

  • It is the missing link in a 26-spline conversion — without it the stronger shafts stay in their box.
  • A ready-made kit from Raptor 4x4, a maker that has supplied Samurai parts for years.
  • The axle ratio is unchanged, so the truck drives the same, just with a stronger spline.

If a 26-spline conversion is on your plan, order this alongside the shafts rather than after them.

Frequently Asked Questions

Do I need different axle shafts with this kit?

Yes. The kit prepares the differential for a 26-spline shaft, so you need shafts with that spline. It will not work with the factory 22-spline shafts.

Does it fit the front axle?

The manufacturer states this is a rear differential kit that is also suitable for converting the front differential to 26 splines.

What exactly is included?

The differential spider gears and the side gears in 26-spline form.

Does fitting it change the axle ratio?

No. You are replacing parts inside the differential carrier, not the crown wheel and pinion, so the final drive ratio stays the same.